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Spiral ductwork running across the ceiling of a metal fabrication shop | CSI Collector Systems - Dust & Fume Collection Systems
Dust & fume collection for metal shops

Clear the smoke. Keep the heat.

CSI designs, builds and installs welding fume collectors, downdraft tables and ductwork for fabrication and welding shops. We capture smoke and dust at the source, filter it, and send clean air back into your building—so you stop opening the doors in January.

  • Heavy-duty 11-gauge steel
  • Self-cleaning pulse filters
  • One team, design to install
50%+

Heating-cost cuts our returned-air systems have delivered*

11-ga

Heavy-duty steel collector construction, built to expand

3-48"

Spiral Duct connections go from 3” to beyond

20+ yrs

Owner’s experience in the metal fabricating industry

Sound familiar?

Bad shop air costs more than you think.

Welding smoke doesn’t leave on its own. It hangs in the rafters, settles on everything, and follows your crew home. Most shops “fix” it by opening the doors—and paying to heat the parking lot.

01

Haze by mid-morning

A blue-gray layer builds overhead and drifts back down into the breathing zone.

02

Soot on everything

Black dust coats walls, lights and fresh paint. The shop never looks as good as the work you do.

03

Doors open in winter

Cold drafts in, heat out. Your fuel bill climbs every time someone needs a breath of air.

04

Good welders walk

People stay where they can breathe. Clean air is a hiring and retention tool, not a luxury.

Capture it at the source. Filter it. Put clean, warm air back in the building.

See how it works
4 years of R&D behind it
Downdraft fixture table

Weld on it. Breathe over it.

The CSI downdraft table captures smoke and dust right at the work surface and filters it inside the table. Plug it in, set the draft, and get to work—no ductwork to run.

  • Self-contained No messy ductwork. Place it where you need it.
  • Pulse filter cleaning One set of filters proven to last up to 5 years of continuous use.
  • Variable-speed blower Dial in the draft for the job on the table.
  • Heavy-duty fixture top Perforated steel built for daily fabrication.
  • Access doors on all sides Grab dropped parts and tools without a fight.
  • Quiet & easy to run Smooth operation with simple, clear controls.
3 SIZES WITH OR WITHOUT MOTOR BUILT-IN GAUGE
Cartridge dust collectors

How a CSI collector cleans your air

Our modular cartridge collectors are built from heavy 11-gauge steel and clean their own filters while they run. Start with what you need today and add modules as the shop grows.

  1. Dirty air in Smoke and dust are pulled from the shop through the duct and into the collector.
  2. Filters capture it Particles stop at the cartridge filters. Clean air passes through into the clean-air plenum.
  3. Clean air returns The blower sends filtered air back into the building—the heat you paid for stays inside.
  4. Filters clean themselves A pulse of compressed air knocks the dust cake off the filters and down into the hopper.
Modular & expandable Horizontal cartridges Easy filter access Low-profile footprint Sediment box Roof, front or side inlet Custom configurations
Exterior dust collector and blower connected to spiral ductwork at a fabrication shop | CSI Collector Systems - Dust & Fume Collection Systems
“A properly sized collector on a poorly designed duct system won’t perform. The duct matters as much as the collector.”
Ductwork & installation

The right duct, run the right way.

Uneven airflow, cross drafts and undersized duct are the most common reasons a dust collection system underperforms. We size every run, install it, then balance the system once it’s running.

Duct design & sizing

Duct sized from your CFM, collector and layout—main trunk to every drop.

Slip fit or Angle Flange

The spiral duct connector can be a spiral slip fit or spiral angle flange.

Return-air & balancing

Adjustable-vane return vents fine-tuned after install so air moves where it should.

Built for abrasives

Heavier-gauge duct available for high-wear areas and abrasive material.

System removal & relocation

Replacing a worn-out system or moving to a new building? We remove old equipment and duct, and modular Quick-Fit duct unclamps so it can be reconfigured or moved with you.

How we work

One call. Start to finish.

You deal with one team from the first walkthrough to the final balance—no handing you off between an equipment dealer, a duct shop and an installer.

STEP 01

Shop walkthrough

We look at your processes, building and where the smoke goes today.

STEP 02

Design & sizing

CFM, air changes, filter area and duct sizes calculated for your space.

STEP 03

Build

Heavy-duty collectors, tables and components built for your application.

STEP 04

Install & balance

Installed, tested and tuned so the whole system performs as designed.

Would rather install it yourself?

We’ll help design the system and supply the components. Parts ship UPS, truck freight or local delivery.

Get DIY Design Help
Recent installs

Working in shops like yours

Fabrication shops, hydraulic shops, steel builders and coach shops across Pennsylvania farm country.

See all installs
Overhead spiral duct network inside Metalium's fabrication shop | CSI Collector Systems - Dust & Fume Collection Systems
Metalium Shop-wide spiral duct network
Aerial view of Ideal Hydraulics with exterior collector and ductwork | CSI Collector Systems - Dust & Fume Collection Systems
Ideal Hydraulics Exterior collector & roof duct
Red dust collector with blower mounted outside a steel building at Diamond Ridge | CSI Collector Systems - Dust & Fume Collection Systems
Diamond Ridge Collector & blower package
Collector installed beside Rock Ridge Steel's building | CSI Collector Systems - Dust & Fume Collection Systems
Rock Ridge Steel Exterior collector install
Aerial view of Weavertown Coach Shop with dust collection equipment | CSI Collector Systems - Dust & Fume Collection Systems
Weavertown Coach Shop Shop dust collection
Cartridge collector and blower with spiral ductwork at Metalium | CSI Collector Systems - Dust & Fume Collection Systems
Metalium Collector, blower & duct routing
Free sizing tool

How much air does your shop need?

Get a ballpark in 30 seconds using the same math from our design guide. Send it to us and we’ll turn it into a system recommendation.

1. Shop dimensions
8

Our design-guide example uses 8 air changes per hour. We’ll confirm the right number for your processes.

3. What are you collecting?
Estimated airflow
10,000CFM
Building volume75,000 ft³
Air changes / hour8
Suggested filter area5,000 ft²
Send Me a System Quote

Estimate only: (L × W × H × air changes) ÷ 60. Final sizing depends on your processes, duct layout and a site visit.

Filters & parts

Keep it running. We stock the parts.

Replacement filters and components for CSI collectors, plus the blowers and ducting we build systems with. Give us the part number and description and we’ll get it moving.

Ships via UPS, truck freight, USPS or local delivery.

Standard cartridge filtersGeneral ventilation, welding smoke
Nanofiber-coated filtersHeavier dust, plasma smoke
Industrial blowersNew York Blower Company
Quick-Fit & spiral ductElbows, branches, gates, clamps
Pilot solenoidsPulse-cleaning valves
Timer boards & control boxesPulse sequencing & controls
Magnehelic gaugesFilter pressure monitoring
Collector replacement partsHoppers, manifolds, inlets
Why shops choose CSI

Clean air is the job. Not a side line.

Dust and fume collection is all we do—the equipment, the duct and the know-how to make them work together.

We build it

Heavy-duty collectors and downdraft tables engineered for years of trouble-free service.

We size it right

CFM, filter ratio and duct calculated for your building, not picked from a catalog.

We install it

One team from walkthrough to final balance. No finger-pointing between vendors.

We stay close

Based in Honey Brook, PA, with filters and parts ready when you need them.

FAQ

Straight answers

Don’t see your question? Call 610-273-7972 and talk to someone who designs these systems.

How do I know what size dust collector I need?

Start with your building volume and how many times per hour the air needs to turn over. That gives you CFM—try our sizing tool. From there we match the collector, filter area and duct sizes to your processes. A walkthrough lets us confirm the numbers.

Will a dust collector really lower my heating bill?

It can. CSI collectors return filtered air to the building instead of blowing it outside, so the heat stays in and the doors stay shut. Our returned-air systems have been proven to cut heating costs by 50% or more. Results depend on your building and how you run it today.

Standard or nanofiber filters—which do I need?

Standard filters handle general ventilation like welding smoke. Nanofiber-coated filters are the better choice for heavier dust and plasma cutting. We typically size general ventilation at a 2:1 air-to-cloth ratio and heavy loads at 1:1.

Does the downdraft table need ductwork?

No. The CSI downdraft fixture table is self-contained, with filters and a variable-speed blower built in. It comes in three sizes, with or without a motor.

Can I install a system myself?

Yes. We help design the system and supply the collector, duct and components so your crew can install it. Parts ship via UPS, truck freight or local delivery.

Can you remove or move an old system?

Yes. We take out old collectors and duct and can relocate equipment to a new layout or building. Modular Quick-Fit duct clamps together, so it can be taken apart and reused.

Do you work with woodshops and sawmills?

We do. Metal shops are our focus, but we design sawdust collection systems for woodworking shops and sawmills too.

Free quote

Let’s clear the air in your shop.

Tell us a little about your shop. A clean-air specialist will follow up to talk through options and pricing—no pressure, no obligation.